Cone Crusher
Our Cone Crusher supply covers mantle, concave, eccentric, main shaft sleeve, support ring, dust seal ring, hydraulic cylinder, piston and transmission parts. Chamber profile, liner size and matching surface are checked by model and drawing.
Product Introduction
Hydraulic Cone Crusher is widely applied in mining, metallurgy, construction, highway and chemical industries. It crushes medium-hard and hard ores & rocks such as iron ore, limestone, copper ore, quartz, granite, sandstone etc. In complete crushing lines, it serves for secondary, tertiary or primary crushing. It features optimal matching of crushing speed, stroke and crushing chamber profile, an innovative design that boosts throughput and finished product quality while widening application scope.
Product Parameters
|
Item |
Specification |
|
Equipment Type |
Hydraulic cone crushing equipment |
|
Crushing Stage |
Secondary, tertiary or primary crushing in complete crushing lines |
|
Material Handled |
Iron ore, limestone, copper ore, quartz, granite, sandstone and other medium-hard or hard rock |
|
Chamber Data |
Crushing speed, stroke and crushing chamber profile are matched by crushing duty |
|
Main Wear Parts |
Mantle and concave |
|
Motion Parts |
Eccentric, main shaft sleeve and drive gear pair |
|
Hydraulic Parts |
Hydroset cylinder, piston and related bushings |
|
Sealing Parts |
Dust seal ring and head sealing ring |
Product Advantages
High Throughput and Crushing Efficiency
Optimized crushing chamber geometry and drive mechanisms, combined with inter-particle (lamination) crushing, enhance material throughput. Compared to traditional spring cone crushers, processing capacity increases by 35%–60%, while specific energy consumption is lower for the same output.
Uniform Product Shape with Minimal Flaky and Elongated Particles
During inter-particle crushing, materials undergo continuous compression and mutual interaction, reducing the formation of flaky and elongated particles often caused by simple impact crushing. The product features uniform granularity, making it ideal for aggregate and ore processing applications that demand high particle shape quality.
Hydraulic Control and Tramp Iron Protection
A hydraulic system manages discharge opening adjustments and integrates overload and tramp iron protection functions. Blockages can be cleared via the hydraulic system without frequent equipment disassembly; if uncrushable material enters the chamber, the system automatically releases pressure and resumes normal operation once the material is removed.
PLC Control and Operational Visibility
Equipped with a PLC control system and remote monitoring capabilities, the unit allows for real-time tracking of operating parameters and status, enabling prompt handling of anomalies. Automated control reduces the need for manual intervention, making it suitable for continuous production lines.
Selectable Crushing Chambers for Diverse Operating Conditions
Crushing chamber profiles and liners can be selected based on material properties, feed size, and product specifications. Crushing performance is adjustable through liner replacement, allowing the equipment to handle various stages of production, including primary, secondary, and tertiary crushing.
Robust Frame and Extended Maintenance Intervals
The crusher features a high-strength, integral cast-steel frame offering superior load-bearing and impact resistance. It utilizes a circulating oil lubrication system and labyrinth seals to minimize the ingress of dust and impurities. Key components offer excellent wear resistance, resulting in reduced routine maintenance requirements.
Main Applications
1. The Cone Crusher is used in mining, metallurgy, construction, highway and chemical material crushing lines.
2. It is used for secondary crushing, tertiary crushing or primary crushing depending on the full line layout.
3. It processes iron ore, limestone, copper ore, quartz, granite, sandstone and similar hard rock.
Product Packaging
The main unit of the cone crusher is secured with a steel frame or protected via bare-unit packaging, with all critical machined surfaces treated for rust prevention. Components and electrical control cabinets are packed in export-grade, fully enclosed, and fumigated wooden crates, featuring internal bracing and moisture-absorbing packs. The outer crates are clearly marked with safety symbols indicating lifting points, the center of gravity, and waterproofing requirements; packing lists, certificates of conformity, and installation instructions are included with the shipment.
FAQ
Q: What materials can it crush?
A: It can crush iron ore, limestone, copper ore, quartz, granite, sandstone and other medium-hard or hard rock.
Q: Which crushing stages can it serve?
A: It can serve secondary, tertiary or primary crushing in complete crushing lines.
Q: Which parts form the crushing chamber?
A: Mantle and concave form the main crushing chamber.
Q: How is the chamber matched?
A: Crushing speed, stroke and chamber profile are matched according to material, stage and target product size.
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