Belt Conveyor
Our Belt Conveyor can be designed with belt width up to 2400 mm, belt speed up to 5.85 m/s, single-machine length up to 17.3 km and capacity up to 13000 t/h. The system uses conveyor belt, pulleys, idlers, brackets, support legs and correction devices.
Product Introduction
The belt conveyor is a continuous transport device that operates by utilizing the friction between the drive pulley and the conveyor belt to move the endless belt; it is suitable for transporting both bulk materials and packaged goods. Its structure comprises a frame, conveyor belt, idlers, pulleys, a tensioning device, and a drive unit. It offers stable, reliable operation and is characterized by long conveying distances, high capacity, and strong adaptability; units can be used individually or combined to form horizontal or inclined conveying systems. These products are widely used in industries such as mining, metallurgy, coal, power generation, construction materials, ports, and light industry. The standard operating temperature range is -20°C to +40°C, and the material temperature generally does not exceed 60°C. We offer customization options for belt width, belt speed, belt material, drive method, and structural configuration.
Product Parameters
|
Item |
Specification |
|
Calculation Basis |
ISO 5048; DIN 22101 and CEMA for provisions not fully specified |
|
Maximum Belt Width |
2400 mm |
|
Maximum Belt Speed |
5.85 m/s |
|
Maximum Single-machine Length |
17.3 km |
|
Maximum Power |
6 x 1700 kW |
|
Maximum Conveying Capacity |
13000 t/h |
|
Maximum Inclination Angle |
32 degrees |
|
Main Components |
Conveyor belt, drive pulley, bend pulley, idlers, idler brackets, support legs and correction device |
Product Advantages
High conveying capacity and stable operation: Capable of handling large volumes over long distances; the absence of relative slippage between the material and the belt effectively prevents material damage during transport.
Streamlined structure and easy maintenance: The system features a simple design with components offering high universality and interchangeability, making inspection, routine maintenance, and servicing convenient while keeping maintenance costs low.
High adaptability and versatile layout: Can operate as a standalone unit or in combination to form horizontal and inclined conveying systems; supports a maximum inclination of 20° and various configurations, including straight, curved, and sloped paths.
Reliable operation and efficient energy use: Runs smoothly with low noise and optimized power consumption; cost-effective to operate and suitable for continuous, long-term use, with a design service life exceeding 10 years.
Main Applications
1. The Belt Conveyor is used for conveying ore, coal, aggregate, limestone, slag and other bulk materials.
2. It is installed between crushing, screening, storage, warehouse, transfer and loading sections.
3. It can be used in mines, quarries, cement plants, coal handling systems and bulk material transfer yards.
Customization Services
Design Standards
Complies with ISO 5048 standards, with specific calculations referencing DIN 22101 or CEMA standards to ensure reliability.
01
Specifications
Belt width, speed, conveying distance, and capacity can be customized; maximum conveying capacity reaches 13,000 tons/hour.
02
Structural Design
Available in various configurations-such as long-distance, steep-incline (uphill/downhill), pipe-style, or mobile units-to suit diverse operating environments.
03
Drive & Configuration
Options include gear-motor drives or motorized pulleys; pulleys, idlers, and belt-tracking devices are configured specifically based on operating conditions.
04
System Integration
Seamlessly integrates with bulk material handling lines in large mines and quarries, facilitating efficient material flow between crushing, screening, storage, and loading stages.
05
Packaging & Transport
For large equipment like belt conveyors, we typically use steel-frame bracing for shipment to ensure stability during long-distance transport. Precision components (motors, gearboxes) are tightly wrapped in plastic film for moisture protection; exposed machined surfaces are coated with anti-rust oil and wrapped in protective soft material. The unit is securely anchored within the transport vehicle; lifting operations utilize high-strength rigging positioned to avoid protruding parts. Packaging is clearly marked with the center of gravity, lifting points, and handling instructions (e.g., "keep dry"); the shipment includes a packing list, product certificate of conformity, and installation manual. Indoor storage in a ventilated, dry area is recommended.
On-site installation guidance and commissioning services are available upon request. The buyer is responsible for round-trip airfare, local transportation, and accommodation/meals for our technical personnel, as well as a standard daily allowance of $150 USD per person (calculated based on flight dates). The buyer is responsible for providing on-site translation services.
FAQ
Q: Which standards are used for design calculation?
A: The main calculation method follows ISO 5048. DIN 22101 and CEMA are used for items not fully specified.
Q: What is the maximum belt width in the reference data?
A: The maximum belt width is 2400 mm.
Q: Can it be used for inclined conveying?
A: Yes. The reference data includes high-angle upward conveying and high-angle downward conveying, with maximum inclination angle of 32 degrees.
Q: Where is the Belt Conveyor usually installed?
A: It is used between crushing, screening, storage, transfer and loading sections for bulk material conveying.
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