Ø100 Steel Ball Skew Rolling Mill
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Ø100 Steel Ball Skew Rolling Mill

Ø100 Steel Ball Skew Rolling Mill

This Ø100 Steel Ball Skew Rolling Mill makes 100mm grinding balls, day in day out. Hardness stays within ±1 HRC from batch to batch, and roundness error under 1 mm. Mines, cement plants, thermal power stations – that's where it works, handling heavy grinding jobs.

Product Introduction

Round steel bars get heated by induction to 1050–1100°C, then go through two rolls spinning opposite ways – one pass and done. No need for a second heat. No holes inside, no surface marks. After quenching, hardness from core to surface runs 60–65 HRC. What do operators care about? Steady output, low scrap, and rolls that last. This Ø100 Steel Ball Skew Rolling Mill gives them that.

 

Product Parameters

 

Parameter

Value

Ball diameter

100 mm (customizable)

Material

65Mn, B2, 60Mn, 40Cr, etc.

Output

25–35 pieces/min

Material use

≥95%

Main motor

15 kW × 2

Voltage

380 V / 50 Hz

Core parts

PLC, bearings, gearbox, induction coil

Warranty

12 months

 

Applications

 

  • Iron ore, copper, gold mines – coarse grinding stage
  • Cement ball mills (first chamber)
  • Coal pulverizing in thermal power plants
  • Quartz, feldspar processing

 

Process Flow

 

Uncoil and straighten first. Then heat and roll. Quench, then size, straighten again, and run eddy current test. Cut to length and collect the balls.

 

FAQ

 

Q: How steady is the output of this Ø100 Steel Ball Skew Rolling Mill over 24 hours?

A: At 100mm ball size, it runs 25–35 pieces per minute, fluctuation under 2%. We can adjust the PLC to match what you need.

Q: Forged balls vs. these – which is better for 100mm size?

A: Hardness and wear resistance are about the same or better. Skew rolling gets rid of internal holes, and the grain structure is more uniform – impact toughness ends up 10–15% higher than forging.

Q: What kind of after-sales support do you offer?

A: We do installation supervision, on-site training for your operators, and remote troubleshooting. Critical spare parts like rolls, bearings, coils get shipped within 72 hours. 12 months warranty on the whole machine, plus lifetime tech support.

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